@Jazoolee Ahamed: This is a new/tighter rule requirement that was recently imposed by SkyWater, which is why the problem is showing up now. Unfortunately, the tighter rule for poly density requires less poly density than is in the decap_12 cell, so any design which is sufficiently large and sparsely populated with logic will now fail poly density checks, where it would have passed previously. We have found a workaround which is to change the settings in openlane to use decap_3 as fill instead of decap_12. It has the unfortunate side effect of growing the file size of the project because the number of fill cells increases by a factor of 4, but it does avoid the poly density check failure.